The ABB KUC755AE117 3BHB005243R0111 is a high-performance drive controller module designed for ABB's AC 800PEC family, a robust platform used for controlling complex electrical drives such as high-power motors and generators in demanding industrial applications.
In a steel rolling mill, the main rolling stands require precise speed and torque synchronization to maintain product quality and prevent strip breakage. The ABB KUC755AE117 3BHB005243R0111 controller is the computational heart of the drive system for one of these stands. It executes advanced control algorithms in real-time, regulating the motor's power output to ensure it maintains exactly the right speed and torque, even under rapidly changing load conditions. This precise control is critical for achieving the required steel thickness and surface finish, directly impacting production yield and efficiency.
Main Parameters | Value/Description |
Product Model | ABB KUC755AE117 3BHB005243R0111 |
Manufacturer | ABB Ltd. |
Product Category | Drive Controller Module |
Compatible System | ABB AC 800PEC Controller Family |
Processor | High-performance processor for real-time control tasks |
Memory | Substantial memory for application program and data |
Communication Interfaces | Integration with ABB Drives communication networks (e.g., DriveBus) |
I/O Capability | Interfaces with analog/digital I/O modules for sensor and actuator signals |
Programming Standard | IEC 61131-3 (e.g., Structured Text, Function Block Diagram) |
Operating Temperature | 0°C to 60°C (Standard industrial range) |
· •Innovation Point 1: Real-Time Deterministic Control for High-Performance Drives. The KUC755AE117 is engineered for deterministic, real-time execution of complex control loops. This capability is essential for managing the high dynamics of large motors and generators, ensuring stability and precise response to control commands within microseconds, which is a cornerstone of high-quality process control.
· •Innovation Point 2: Seamless Integration within ABB's Drive Architecture. The module is optimized to work flawlessly within the AC 800PEC ecosystem and with ABB's power converters (e.g., ACS 6000). This native integration simplifies system engineering, enhances communication reliability, and allows access to advanced, pre-tested control functions and libraries specific to drive applications.
· •Innovation Point 3: Advanced Diagnostics and Condition Monitoring. The controller provides comprehensive diagnostic information about its own status and the health of the connected drive system. This enables predictive maintenance by identifying potential issues before they lead to failures, thereby maximizing system uptime and availability.
A mining company operating a large ball mill for ore grinding experienced inconsistent grinding quality and high energy consumption due to fluctuations in ore hardness. The existing drive controller could not adapt quickly enough. By upgrading to a system centered on the ABB KUC755AE117 3BHB005243R0111, the mill achieved adaptive control. The controller's powerful processing allowed for real-time adjustment of the mill's speed and load based on motor current and power feedback, optimizing grinding efficiency. This resulted in a 15% reduction in energy consumption and a more consistent product size, leading to higher downstream processing efficiency.
· •ABB ACS 6000 Multi-Drive System: A high-power drive converter that is typically controlled by the KUC755AE117 controller for applications like mine hoists or rolling mills.
· •ABB I/O Modules for AC 800PEC (e.g., SD822): Signal conditioning and I/O modules that interface field sensors (e.g., speed, temperature) and actuators with the KUC755AE117 controller.
· •ABB Control Panel 800: An operator interface that allows personnel to monitor and interact with the drive system controlled by the KUC755AE117.
· •ABB COM600 Communication Gateway: A device that can facilitate communication between the AC 800PEC system (with the KUC755AE117) and higher-level plant networks or asset management systems.
· •ABB Ability™ System 800xA: A DCS platform into which the AC 800PEC controller family can be fully integrated, providing plant-wide supervision and control.
Installation of the ABB KUC755AE117 3BHB005243R0111 involves inserting it into the appropriate slot of an AC 800PEC chassis, following ESD precautions. Configuration and application programming are performed using ABB's engineering tools (e.g., Control Builder). Proper configuration of control parameters and communication settings is critical for optimal performance.Routine maintenance primarily involves monitoring the controller's status and diagnostics via software tools and ensuring the operating environment (e.g., temperature) remains within specifications. The module's robust design ensures high reliability. We provide comprehensive lifecycle support, from initial application engineering and system configuration to 24/7 technical support and a guaranteed supply of genuine ABB KUC755AE117 3BHB005243R0111 controllers.
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